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Custom Checkerboard

I made this checkerboard for my Father-in-Law's 70th birthday.  The squares are walnut and maple, each one 2.5".  There is a thin inlay of red oak around the squares, then the outer frame of walnut.  Overall size is approximately 24" square.  It is finished with three coats of super-blonde shellac, followed by paste wax.  It took me approximately 18 hours over 7 days to complete.

Scroll down for construction details...
Custom-built wooded chess or checkerboard


Construction Details

I started with rough lumber from a sawmill.  The boards are planed down to 3/4" thick and then cut into eight strips, 2.5 x 21" (four maple and four walnut). 

Here I'm running them all through the planner on edge to clean up the edges and make them all exactly 2.5" wide.
Custom built wooded chess checkerboard

Next the strips are glued up into one board, as shown below. 

[Lesson Learned:  If I were to do this again, I'd do multiple glue-ups, as shown in the photo further down.  Trying to glue together eight strips at once and keep them aligned and flat was - um - challenging.]
Custom built wooded chess checkerboard

After the glue sets, rotate the board 90 degrees and cut it up again into 2.5" strips...
Custom built wooded chess checkerboard

...then, of course, you flip every other strip and glue it all back together again.
Custom built wooded chess checkerboard

As mention above, it was much easier to handle multiple glue-ups of a couple strips at a time.  Before I did the final glue-up of the two halves, I ran each one through the planer to clean them up.  This resulted in a lot less sanding afterwards.
Custom built wooded chess checkerboard

Finally, I added the thin inlay of red oak (that was two additional glue-ups, by the way) and then the outer frame of walnut, shown here. 

I used a router to ease the top and bottom edges with a 1/4" round-over bit, and then applied the finish, as discussed above.
Custom built wooded chess checkerboard

Evelyn and Albert try out his gift during his birthday party at our place, Memorial Day weekend.
Custom built wooded chess checkerboard

One final note:  I decided to build this exactly one week before the party.  (Like I didn't already have enough to do!)  I figured I would build the board and then just buy a nice wooden set of checkers locally.  (Wrong!)

So on Monday - six days before the party - I started calling around trying to locate a set of wooden checkers worthy of the board I was about to build.  :)  I called every gift shop, game store, comic book store, toy store, etc. in the tri-state area.  No one had a decent set of checkers - just the cheapo plastic toy type that kids use.  I finally found what I was looking for on a website:   a beautiful wooden set of basswood and ebony.  Perfect.  Except they were located in Portland, Oregon and I'm located in Delaware.  So I had them shipped 2nd-Day Air.  (Luckily, checkers don't weigh very much...)

If you decided to build a chess or checkers board - or are just looking for a really nice set - I highly recommend The Chess Store.  The woman I spoke with was very helpful and assured me that the checkers would ship out that day.  The quality of the checkers I bought is exceptional and their selection is huge.


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Teacher
Thanks for the site. My 8th grade students are in the process of building checker boards from your site. We are using 2x2 sq.Oak and Maple.
It would have been nice for you to show how you applied the trim... cut 45 angles etc...

Thanks
Mr. Light
#1 - Mr. Light - 02/02/2010 - 13:37
Re: Teacher
Thanks for the comment! I'm happy - and somewhat honored - to know that my efforts are being put to good use by your class. This page is really just an over-view - not a complete tutorial, so I'm sure I left out some details...

As for the trim, I used a shop-built miter sled to cut the pieces on the table saw. I find this usually gives the most accurate angles. My miter sled looks like the second one shown in this Fine Woodworking article:

www.finewoodworking.com/Workshop/WorkshopArticle.aspx?id=30357

I'd love to hear how your class does with the project! Maybe they could upload some photos to Flickr or Picasa and you could post a link here...

#2 - Joe Nestlerode - 02/02/2010 - 22:11
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Modified on Apr 14, 2008



Custom built wooden chess checkerboard
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